Industries · Aluminium Die Casting

From Melt to Finish — One Automated Line

We provide advanced automation, retrofit, and IIoT solutions for the Aluminium Die Casting industry, covering the entire process — from melting to finishing. Our expertise spans high-tonnage die casting machine retrofits, trimming press automation, furnace systems, auto ladling, and vacuum impregnation, with full line integration and digital monitoring.

PU Footwear Pouring Machine - Complete Shoe Manufacturing

Die Casting Machine Retrofit

We retrofit and modernize aluminium die casting machines with advanced automation systems — restoring reliability and bringing legacy machines up to current control standards.

OUR EXPERTISE

  • Retrofit of machines up to 1000 Ton capacity
  • PLC, HMI, and SCADA integration
  • Safety interlocks and alarm systems
  • Cycle monitoring and diagnostics

KEY BENEFITS

  • Improved reliability and uptime
  • Consistent casting quality
  • Reduced breakdowns
  • Enhanced process control

Auto Ladle System

We provide automation for auto ladle systems, which transfer molten aluminium from the furnace to the die casting machine — precisely dosed and synchronized with every shot.

OUR EXPERTISE

  • Servo / motorized ladle control
  • Accurate molten metal dosing
  • Synchronization with die casting cycle
  • Safety and temperature handling integration

KEY BENEFITS

  • Consistent metal pouring quantity
  • Reduced manual handling risks
  • Improved process repeatability
  • Increased operator safety
PU Footwear Pouring Machine - Complete Shoe Manufacturing
PU Footwear Pouring Machine - Complete Shoe Manufacturing

Melting & Holding Furnace Automation

We automate melting and holding furnaces to ensure stable temperature control and efficient metal handling from the first melt to the last pour.

OUR EXPERTISE

  • Temperature control systems
  • Burner / heater automation
  • Level monitoring and alarms
  • Integration with ladle and die casting systems

KEY BENEFITS

  • Stable molten metal temperature
  • Energy-efficient operation
  • Reduced material loss
  • Improved casting quality

Trimming Press Machine Automation

We provide automation and retrofit solutions for trimming press machines, used to remove excess material (flash) from die cast components with speed and precision.

OUR EXPERTISE

  • PLC & HMI upgrades
  • Hydraulic press automation
  • Synchronization with casting output
  • Operator safety systems

KEY BENEFITS

  • Accurate edge trimming
  • Consistent finishing quality
  • Reduced manual effort
  • Faster production cycles
PU Footwear Pouring Machine - Complete Shoe Manufacturing
PU Footwear Pouring Machine - Complete Shoe Manufacturing

Vacuum Impregnation Systems

We provide automation and integration for vacuum impregnation systems, used to seal micro-porosity in die cast components and eliminate leakage in critical parts.

OUR EXPERTISE

  • Vacuum and pressure cycle control
  • Resin handling and process automation
  • Integration with post-processing lines
  • Monitoring and diagnostics

KEY BENEFITS

  • Elimination of porosity-related leakage
  • Improved component strength and durability
  • Enhanced product reliability
  • Consistent sealing results
Integration & Digitalization

One Synchronized, Connected Line

01

Machine Integration & Line Automation

We integrate all systems into a fully synchronized die casting production line — from furnace to finishing, under one centralized control architecture.

OUR EXPERTISE

  • Integration of furnace, ladle, die casting, trimming, and finishing
  • Conveyor and material handling systems
  • Centralized PLC/SCADA control
  • Industrial communication (EtherCAT, Profibus, Modbus)

KEY BENEFITS

  • Seamless process flow
  • Reduced handling time
  • Higher productivity
  • Improved coordination between machines
Leather Processing Automation
02

Die Casting IIoT System

We implement IIoT-enabled monitoring systems for real-time visibility and analytics across your die casting operations.

OUR EXPERTISE

  • Data acquisition (cycle time, temperature, pressure, alarms)
  • OEE monitoring and reporting
  • Real-time dashboards
  • Predictive maintenance systems
  • Cloud / on-premise integration

KEY BENEFITS

  • Real-time production insights
  • Data-driven decision making
  • Reduced downtime
  • Improved traceability
Footwear Assembly Systems
Why Choose Our Solutions

A Partner Who Knows Die Casting

Industry Expertise

Proven expertise in the Aluminium Die Casting industry, from melting to finishing.

High-Tonnage Retrofits

Experience with high-tonnage machine retrofits up to 1000T capacity.

Automation + IIoT

Strong capability in automation, machine integration, and IIoT-based monitoring.

End-to-End Support

Customized solutions tailored to your plant: Design → Retrofit → Integration → Service.

Modernize Your Die Casting Line

From 1000T machine retrofits to full furnace automation, we deliver the expertise needed to optimize your foundry’s efficiency and OEE.

Contact Us