Improve picking speed and accuracy with intelligent light-guided picking systems.

At Maxine Automation,Pick to Light systems guide operators during picking operations using illuminated indicators installed on racks or storage locations. These systems help reduce picking errors, improve productivity, and streamline assembly and warehouse operations.

Factory Automation Overview
Technology & Innovation

Smart Picking Technology for Modern Operations

Pick to Light systems are designed to guide operators during picking operations in assembly lines and warehouse environments. Light modules installed on racks illuminate to indicate the exact location and quantity of parts required for a particular order or production process.

This visual guidance reduces the chances of human error and significantly improves picking efficiency. The system can also record picking activity for monitoring and process optimization.

How the System Works

01

Order Release

The order or production requirement is released from the system.

02

Light Activation

The pick-to-light controller activates the light modules on the relevant rack locations.

03

Operator Guidance

The operator follows the illuminated lights to identify the correct picking location.

04

Material Picking

The required quantity is picked from the rack.

05

Pick Confirmation

The operator confirms the pick using a confirmation button or scanning device.

06

System Update

The system records the picking activity and updates the order status.

Pick to Light System Workflow Diagram

Key Features of Pick to Light Systems

Light-guided picking assistance

Operator confirmation buttons

Real-time picking status monitoring

Easy integration with production systems

Scalable rack-based architecture

Picking history and tracking

Benefits of Pick to Light Systems in Warehouse
99.9% Accuracy Rate

Benefits for Manufacturing and Warehousing

Pick to Light systems help organizations streamline their picking operations and improve overall productivity.

Faster picking operations
Significant reduction in picking errors
Improved operator efficiency
Real-time order tracking
Improved assembly line productivity

Applications of Pick to Light Systems

Smart solutions for complex industrial environments.

Automotive Assembly

Guided picking of components for assembly operations.

Electronics Manufacturing

Accurate picking of electronic components with zero errors.

Order Fulfillment

Efficient picking for high-volume logistics hubs.

Production Kitting

Preparation of component kits for precise manufacturing.

Our Projects

More than 1000+ lights available in different series

System Integration Hub
Connectivity

Seamless System Integration

Pick to Light systems can be integrated with existing manufacturing or warehouse systems to automate order processing and picking workflows.

Production Management MES & ERP Synchronization
Warehouse Management WMS real-time data exchange
Order Processing Automated requirement release
Barcode Systems Seamless scanning integration

Optimize Your
Picking Operations

Our Pick to Light solutions help improve operational efficiency and reduce picking errors in manufacturing and warehouse environments.